Lead Free Solder and Copper Distillation Equipment

This blog provides information for educational purposes only. Read our complete summary for more info.

Before we get started, a reminder: Distilling alcohol is illegal without a federal fuel alcohol or distilled spirit plant permit as well as relevant state permits. Our distillation equipment is designed for legal uses only and the information in this article is for educational purposes only. Please read our complete legal summary for more information on the legalities of distillation.

Will the Lead Free Solder on a Copper Still Melt When Heated with a Propane Burner?

We get a few emails each week asking this same question. The short answer is no. Heating a still, which has been built with soldered seams, on a propane burner, fire, or an electric hot plate will not cause the solder to melt. However, the still must never be completely emptied during the distillation process. There always needs to remain some liquid inside of still during operation. Operating a still without liquid inside is called "dry firing" which will cause the solder to melt. Also, if an electric heating element is being used, dry firing the element will destroy it.


Even though a fire or a propane burner won't melt the solder on a copper still we always recommend using an electric heat source. There are a few reasons we prefer electric: 

  • It is easier to regulate the amount of heat being applied to the still with an electric heat source. It is possible to fine tune the electric output to get the perfect amount of heat on the still. It is a lot more difficult to dial in the exact amount of heat needed with a propane burner.
  • It is safer to use electric because there is not an open flame as there is with a propane burner.

Always check the label on the solder to verify the melting point, that it is lead free, and that it meets the requirements of the Safe Drinking Water Act. 

**Always use lead FREE solder and water soluble flux when assembling a copper still kit**

Portrait of Emmet Leahy

Emmet Leahy is the Chief Operating Officer and lead product developer at Clawhammer Supply, a small scale distillation and brewing equipment company. He loves the process of developing new equipment for making beer at home just as much as he does using it to brew his own beer. He's also passionate about teaching people how to use distillation equipment to produce distilled water, essential oils, and with the proper permits, fuel alcohol and distilled spirits.

Leave a comment

Please note, comments need to be approved before they are published.

6 Comments

  • G
    Comment Author: Grizz

    Can you use silver solder for ur joints ? Or does it have dangerous metals in it? I have brazed up potable water lines before but not sure on this application thank u

  • M
    Comment Author: mike

    you are playing with the gods when you distill. if you don’t know exactly what the materials are that you are using to make a still the gods may not be pleased and may smite you.
    use new material that you know the source of, with recommendations from knowledgeable people

  • S
    Comment Author: St1llv1rg1n

    So how would I know if the solder used for my copper tubing is leaded or lead free? I salvaged the copper tubing off my old water heater system from home and don’t know if I should use it in my still. I’d appreciate any helpful advice. Thanks

  • M
    Comment Author: MItchell

    Hey I’m just wondering how you go about repairing copper stills example resoldering cracks ? What process do you take ?

  • D
    Comment Author: Donaldo

    Smooth……..ARwapaho, Says Keep On, KEEPING ON,
    WITH THE GOOD THING!