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How to Make "Sugar Shine"

This blog provides information for educational purposes only. Read our complete summary for more info.

how to make fuel alcohol

First things first, we're using the term "sugar shine" very loosely here.  This is actually an excellent fuel alcohol recipe for beginners. This is also the process that a commercial distiller would likely use to make cheap, (probably bad tasting) spirits.

This is one of the first recipes we ever made. It was a great recipe to make when we first started out because it is almost fool proof. When we made this recipe, we had a fuel alcohol permit and we were in compliance with state and federal regulations. We produced, stored, and used this alcohol in accordance with TTB requirements. We also kept and reported production logs in accordance with TTB fuel alcohol permit requirements.

Making this mash literally only took us an hour or so from start to finish, it did not require any special equipment, and it was also almost impossible to screw up. 

Believe it or not, this is probably exactly how commercial vodka is made as well! Though vodka is distilled several times to a very high proof to remove as much aroma and taste as possible from the original mash. They do that because distilling this recipe just once probably wouldn't produce something that tasted or smelled very good.

Before we get started, a reminder: Distilling alcohol is illegal without a federal fuel alcohol or distilled spirit plant permit as well as relevant state permits. Our distillation equipment is designed for legal uses only and the information in this article is for educational purposes only. Please read our complete legal summary for more information on the legalities of distillation.

Ingredients

8 Pounds Sugar

Yeast Nutrient

5.5 Gallons Water

1 Packets Wine Yeast

Equipment Needed

6 Gallon Brew Pot

6.5 Gallon Fermenter

Airlock

Mash Paddle or Spoon 

Sanitizer

Mash Making Process

We added 5.5 gallons of water to a sanitized brew kettle. Because the mash won't be heated anywhere near pasteurization temperatures, all brewing equipment should be thoroughly cleaned with an oxygen based cleaner (such as PBW or Oxyclean) and then sanitized with an acid based sanitizer (such as star-san) to make sure only yeast and sugar water ends up in the fermenter.

 

We then added 8 pounds of sugar to the kettle. This resulted in a starting gravity of about 1.058, which produced a wash with a starting alcohol of 7.5%. 

 

Once we added the sugar, we applied high heat to the pot and slowly heated the mash to to 70F. The initial tap water temp was somewhere in the neighborhood of 55 degrees,  so this did not take too long.

 

While the kettle was heating, we stirred the mixture of sugar and water with a mash paddle until the sugar had completely dissolved.

 

After the sugar had completely dissolved and while the temperature of the mixture was still heating up (70F), we rehydrated the yeast by following the instructions on the back of the yeast package.

 

Once the temperature reached (70F), we turned off the heat. We made sure not over-shoot (70F) because we did not want to have to wait for the mash to cool back down. We aerate by dumping the sugar mash back and forth between two sanitized buckets and then dumped it into the sanitzed fermenter.

 

After we aerated the mash we dumped it into a fermentation bucket and added our yeast nutrient and yeast starter.

 

We put a sanitized lid and airlock on the fermentation bucket. We did our best to maintain a steady temperature of 70 degrees during the fermentation process. We've found over the year that a basement or a dark closet is a great place to ferment.

  

We fermented the sugar mash for a week. We took a gravity with a brewing hydrometer and determined that fermentation was finished. We then siphoned the sugar wash into our still. We made sure to leave the sediment and yeast behind in the fermenter. We were careful to not overfill the still and never filled the vapor cone with liquid.

We then distilled the sugar wash, checked the  proof, and distilled it again until the desired proof had been reached. For fuel alcohol, it's best to use a bubble plate still with a reflux head.

We obtained a federal fuel alcohol permit and all relevant state permits when we performed this experiment. It is illegal to distill alcohol without federal and state distillers or fuel alcohol permits.

As we mentioned, this is more or less exactly how commercial vodka is made. The final product from this recipe wouldn't have much flavor, and the flavor it does have isn't likely to be good. That's why this recipe is most suitable for making a flavorless vodka, which would definitely get filtered. We used the final product as fuel for a lawnmower. 

Again, remember, distilling alcohol without a permit is illegal. Don't do it!

Portrait of Kyle Brown

Kyle Brown is the owner of Clawhammer Supply, a small scale distillation and brewing equipment company which he founded in 2009. His passion is teaching people about the many uses of distillation equipment as well as how to make beer at home. When he isn't brewing beer or writing about it, you can find him at his local gym or on the running trail.

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52 Comments

  • T
    Comment Author: Tony

    A friend and I ran off a batch of sugar wash and after I got home with it ,I put it in the frig a couple weeks later the juice had mold growing in it ,any ideas what could have happened and could it be re-ran to clean it up

  • C
    Comment Author: curt

    I use straight pure can sugar. 12.5 lbs per 10 to 11 gallons of water. Heat up to 180 to 190. Wait to cool until 90 add turbo test. First run off my pot still produces 125 to 140 proof. I get a little over 2 gallons of 130 for this recipe. Smooth and has no bad tastes.

  • T
    Comment Author: Tim

    Answer for swisher. Fast easy and cheap but good is sugar shine. My recipe is 6 gallons of water, 8 lbs sugar, 2 pounds of raisons, turbo yeast, and bakers yeast. 2 weeks later run it through the still. Awesome!!

  • T
    Comment Author: tim

    Cloudy shine. When this happens there is no fixing it. I would add a flavor that comes with a color to hide the fact its cloudy. To avoid this in the future watch what comes out of your still and test every pint for quality. Have 12 pint jars handy and only mix the ones without the cloud. The cloudy ones are usually at the end of the cycle of distilling. When you bump it down to 80 proof use only store bought clean water. Do not use what comes out of your sink. Don’t even use it for your mash.

  • T
    Comment Author: Tim

    Answer for Michelle. This happened to me once where nothing happened with the yeast. It might be the yeast was dead. I use turbo yeast as well as bakers yeast. The turbo yeast is done after 3 days but the bakers yeast keeps it percolating for another 9 days. 2 TBS per 3 gallons of turbo and a half cup of bakers yeast per 3 gallons. Your wash should not be thick. Strain and don’t let the dead yeast in the bottom of your carboy go into the still.